Combined Cycle power plant, Venezuela
Ultra modern power supply at maximum
MAN Ferrostaal AG has made an important contribution to Venezuelas energy security: as the general contractor we were commissioned to expand the existing gas power plant Termozulia operated by ENELVEN into a modern combined cycle power plant and to transfer ownership of the turnkey installation. Without using even a litre of extra fuel, this power plant next to Lake Maracaibo now generates 50 percent more power than before: we implemented the increase from 320 to 500 megawatts while the power plant was fully operational. Termozulia is the first power plant in the country to be converted from open cycle to combined cycle.
| Type of contract | EPC-Engineering, Procurement, Construction, Commissioning |
| Client | C. A. EnergÃa Eléctricia de Venezuela/DSD de Venezuela C.A. |
| Project | modernisation and expansion of a gas power plant into a combined cycle power plant (CCPP) delivering 500 MW |
| Plant site | Maracaibo, 700 km west of the capital city Caracas |
| Scope os services | project management, basic and detail engineering, purchases, delivery, assembly, and commissioning |
| Suppliers | international companies from Japan, Netherlands, USA, India, Brazil, Germany |
| Investment | approx. € 200m |
| Term | 24 months/ June 2007 |
A sound basis – The foundation had to provide a stable surface for the heavy components (steam turbine, waste heat boiler, condenser), so 250 concrete piles were driven up to 20 m into the ground. The foundations were then cast on top. This measure took special care because the piles were driven during plant operations. We managed to eliminate completely all potential shock vibrations.
A perfect play of forces – The power plant required the optimal combination of high-quality machinery and plant sections. So we placed our orders at supplier locations on four continents: the steam turbine from Japan, the waste heat boiler from the Netherlands, the condenser from the USA, the transformer from Brazil, the cooling water pumps from India, and the lake water purification system from Germany. For the assembly work we made sure that the participating companies worked hand in hand – 90 percent of the 1,300 people who have worked on the construction site come from the region where the power plant is located.
Particular requirements for the cooling water supply
A cool head – In collaboration with a Dutch company we developed a concept for purifying water from the giant Lake Maracaibo. Covering 13,000 km2 this is the largest lake in South America and is eight times the size of London. Not only did we take all the requisite soil probes, but also studied the complex flow behaviour as a measure to counteract any thermal short circuits when cooling water enters the system.
A cool head – In collaboration with a Dutch company we developed a concept for purifying water from the giant Lake Maracaibo. Covering 13,000 km2 this is the largest lake in South America and is eight times the size of London. Not only did we take all the requisite soil probes, but also studied the complex flow behaviour as a measure to counteract any thermal short circuits when cooling water enters the system.
- one 180 MW steam turbine with generator
- two waste heat boilers
- two main pumps for cooling water
- one 18 kV/138 kV step-up transformer
- one turbine condenser
- connecting piping and steam circuit components
- complete cooling water supply incl. lake water intake structure
- lake water purification system and pump station
- electrical installations incl. transformers
- switchgear
- expanded cable routing
- cabling
- I&C expansion and integration of the new plant in the existing structure




